Pop a plug installation Mechanical fit plugs are safe, effective, and reliable solution for heat exchanger tube/ Tube sheet leaks. from Mactech Europe. This false Go/No Go Gage reading will direct the user to install an undersized Pop-A-Plug P2 plug which will either leak initially or later. Remember to call or book on site training if additional help is required. wermac. Hair, food, jewelry, and more are caught before they reach the drain. Tube Leak Testing. Tap to unmute Watch on / • • Never hit the Pop-A-Plug CPI/Perma Pin with a hammer or heavy object. Press and hold the trigger. Ensure growth of our company through repeat and referral business based on customer satisfaction in all areas including safety, timelines, attention to detail, and service-centric attitudes. : 150/151 Mob: +966 (0)54 244 3887, (0)56 922 1748 Fax: +966 (0)13 340 Tools were developed that solve the issue of installation of the plugs at depth, including G-150 Test Guns, Tube Preparation brush kits, Go/NoGo Gauges, Pop-A-Plug® Ram, Channel Pull Rod Assembly, and Pop-A-Plug® Heat Exchanger Tube Plugs. EST Group ensured all the steps taken during the Pop-A-Plug® installation process could :hibiscus: Minimalist Vim Plugin Manager. mp4. Provides fast, reliable installation in situations where air or electricity are not available. 020”(0. Please contact us for your specific requirements and our team of experts will be ready to assist you. Another advantage is the Pop-A-Plug® system takes only minutes to install. Tube Expansion & Re-Rolling. Pressure Rating: Up to 1,000 PsiG (68. The Pop-A-Plug Tube Plug is now correctly installed on the SR. Facilitate every client’s success by offering highest level of quality services at fair and competitive prices. All relevant data such as drawings of all heat Plug Installation (Installing Pop-A-Plug® inside the tube sheet at depth) Removal (Easy removal of the installed Pop-A-Plug ® in preparation for re-tubing) North, Central & South America EST Group 2701 Township Line Road Hatfield, PA 19440-1770 USA | +1. • Quick installation – typical Pop-A-Plug installation time takes less than 15 seconds, maximizing plant uptime. Our Rapid Preparation and Plugging for Heat Exchanger, Condenser and Boiler TubesWhen pressures go up to super-critical levels, there's nothing like EST's Pop-A- A pop-up drain is a fancy plug for your sink. A dual function tool, the Plug Removal Tool features a nose piece that threads into the pin of an installed plug, enabling you to drive the pin from the ring. Connect the Air Regulator assembly to the air input connection on the Hydraulic Pump, refer to Figure 3 below. Die Kolben sind pop-a-plug® manual installation tool instructions<br /> warning!<br /> important: follow all instructions for tube preparation and plug sizing that accompany<br /> the cpi/perma or p2 pop-a-plug to be Pop-A-Plug® installation in the tube within the tube sheet Fig. 9 BarG) Undersized Pop-A-Plug The Pop-A-Plug was installed beyond the thickness of the tubesheet Heat Exchanger tube is not expanded (rolled or similar) into the tubesheet. Pop-A-Plug P2 plugs must be installed in the heat exchanger tube section where the tube has been expanded into the tubesheet. Each MIT comes complete with Pull Rod and Positioner to install the size and style Pop-A-Plug® identified in the tool’s model number. T. Reliable and Leak Tight: Properly installed, Pop-A-Plug® CPI/Perma plugs stay installed and are helium leak tight to 1x10 -10 cc/sec. Pop-A-Plug system takes only minutes to install. : 150/151 Mob: +966 (0)54 244 3887, (0)56 922 1748 Fax: +966 (0)13 340 7117 Email : estimation@almuzain. before using these instructions refer to eith er est documents dc4010 (notes 1-5) or dc4000 (notes 1-10 Pop a Plug Installation. Start here! EST Group offers a complete line of tube plugs and plugging systems designed for quickly preparing and plugging leaking and degraded heat exchanger, condense After Pop-A-Plug installation, remove the Breakaway stub from the installed Pop-A-Plug by turning counter-clockwise. The SR will begin to install the Pop-A After Pop-A-Plug installation, remove the Breakaway stub from the installed Pop-A-Plug by turning counter-clockwise. P. 11, Material -CS A customer who had previously used the Pop-A-Plug successfully at other sites encountered a case where 50% wall loss of the tube at the tube-sheet region P. Pop-A-Plug Heat Exchanger Tube Plugs Install Quickly and Easily - Unique Breakaway Prevents Damage to Tube and Tube Joint Installation is simple: prepare the tube using the brush and size the tube with the Go/No-Go gauge supplied; install the correct size plug with the hydraulic ram. Each MIT comes complete with a Pull Rod and Positioner to ALMUZAIN offers comprehensive mechanical maintenance services in Saudi Arabia, encompassing fabrication and erection of tanks, inclusive of site preparation, civil works, and CP system installation, ensuring successful and timely project completion. A large leak indicates a surface imperfection in the tube such as scarring from a drill used to remove a sleeve or tapered pin that should have been seen in Pop-A-Plug® installation in the tube within the tube sheet Fig. Failure to remove weld droop prior to installing the Pop-A-Plug CPI/Perma plug will result in a false reading with the Go/No Go Gage. com Our Mission. Place your stopper directly into the drain, P. A dual function tool, the PRT features a nose piece that Pop-A-Plug® II (P2) NEAR END PLUGGING PROCEDURE WARNING The user must read and thoroughly understand these installation instructions before any work begins. By interchanging pull rods and plug positioners, the MIT body can be used to install P2 plugs up Fast, Reliable Installations Appropriate for use with manual wrenches or sockets and electric or pneumatic impact wrenches. This procedure outlines Partners Specialties, Inc. O. As a permanent tube plugging solution, Pop-A-Plug’s “once and done” installation process maximizes plant uptime. Heat Exchanger Retubing. Thus the life of the heat exchanger is extended and costs are reduced when you need to re-tube. Smart Ram 640T allows operators to quickly perform heat exchanger tube repairs without significant setup or breakdown time. EST Group maintains a significant inventory of Pull Rod assemblies, Channel Head assemblies and extensions for both near end and through the tube plugging in shell and tube heat exchangers. The P2 Plugs provide a long-term solution that allows you to plug leaking tubes confidently! Pop-A-Plug P2 When pressures go up to super-critical levels, there's nothing like EST Group's Pop-A-Plug P2 Tube Plugging System. pop-a-plug® manual installation tool instructions warning! important: follow all instructions for tube preparation and plug sizing that accompany the cpi/perma or p2 pop-a-plug to be installed. com Partners Specialties, Inc. 16mm to 33. Long-lasting 18v/3. Serration Tools; Percussion Tube Tools; Tube Preparation Tools; Rolling Control Accessories; Tube End Facers; V774 Pop-A-Plug® CPI/Perma Kit; High Pressure, Mechanical Tube Plug. This false Go/No Go Gage reading will direct the user to install an undersized Pop-A-Plug CPI/Perma plug which will either leak initially or pop-a-plug® cpi/perma plug™ close quarter ram installation instructions cpi/perma plugs must be installed in the rolled section within the tubesheet. Insert it into the sink drain and gently press down to seal. Pop-A-Plug® Elastic & Plastic Regions . pop-a-plug® manual installation tool instructions<br /> warning!<br /> important: follow all instructions for tube preparation and plug sizing that accompany<br /> the cpi/perma or p2 pop-a-plug to be installed. 400” to 1. DC4010 09/94 REV 11 1/20. Pop-A-Plug CPI/Perma Medium Pressure Tube Plugs feature internally and externally serrated sealing rings designed to maintain a helium leak-tight seal under extreme thermal and pressure cycling. A large leak indicates a surface imperfection in the tube such as scarring from a drill used to remove a sleeve or tapered pin that should have been seen in • DC1220 - Pop-a-Plug CPI/Perma Near End Installation Procedure • DC4015 - Pop-a-Plug CPI/Perma Through-the-Tube Installation Procedure Additional materials: Chromoly F9 & F11, AL6XN, SS 317L/321/347, SS 400 Series Alloys, SS 904L, SS 254 SMO, SS 20CB3/Alloy 20, Super Duplex SS, Inconel Alloys, Incoloy Alloys, Hastelloy Alloys, Nickel 200/201, Zirconium, Never hit the Pop-A-Plug CPI/Perma Pin with a hammer or heavy object. Pop-A-Plug® InstallationPop-A-Plug® is a registered trademark of EST Group and provides the permanent performance of explosive or welded tube plugs at a frac A new installation method. Visit Proplug BV during Maintenance 2016: Stand B3033. Choose • ®DC4010 - Pop-A-Plug P2 Installation Procedure • DC4000 - Pop-A-Plug ® P2 Near End Plugging Procedure Additional materials: Chromoly F9 & F11, AL6XN, SS 317L/321/347, SS 400 Series Alloys, SS 904L, SS 254 SMO, SS 20CB3/Alloy 20, Super Duplex SS, Inconel Alloys, Pop-A-Plug® CPI/Perma Tube Plugs Pop-A-Plug® P2 High Pressure Tube Plugs Resistant to thermal cycling and able to provide a seal that’s helium-leak tight, the Pop-A-Plug® CPI/Perma Tube Plug is the safe, effective, and reliable solution for heat exchanger tube leaks. Mechanical Maintenance. Ideal for any type of shell and tube heat exchanger from high pressure feedwater heaters to surface condensers. Heat exchanger tube is only “soft rolled” for a short Never hit the Pop-A-Plug P2 Pin with a hammer or heavy object. Page 5 of 5 H. Weld droop has not been removed. Quick Installation• Verify heat exchanger information (tube size, tube ID, tube material, pressure, temperature). 93mm). 9 BarG), the Pop-A-Plug® CPI/Perma Tube Plugging System takes seconds to Pop-A-Plug® installation inside the inside the tube sheet. the installed plug should never project beyond tubesheet face • DC4042 Pop-A-Plug System Hydraulic Ram Package Operating Instructions • DC4020 Close Quarter Ram Operating Procedures Smart Ram 640T Quickly perform heat exchanger tube repairs without significant setup or breakdown time. a. Suitable for service in operating pressures to 70 • The Result: Pop-A-Plug’s provide the lowest installed cost of any tube plugging method. Hydraulically install Pop-A-Plug® Tube Plugs in seconds. 640T Smart Ram Package ; PAP6600 Ram Package; PAP123RK Ram Package; PAP3600 Close Quarters Ram; Smart Ram 640T Cordless Installation Tool. com Email : info@almuzain. EST Group offers a complete line of tube plugs to repair leaking and degraded heat exchanger, condenser and boiler tubes. Rated to 1000 PsiG (68. Pop-A-Plug® is a registered trademark of EST Group and provides the permanent performance of explosive or welded tube plugs at a fraction of their cost. When ready: 1. Each MIT comes complete with Pull Rod and Positioner to install the size and style Pop-A-Plug identified in the tool’s model number. Watch fullscreen. The P2 and CPI heat exchanger tube plugs are available in a large range of sizes from smaller than 1/2" to over 2" in diameter and in virtually any material to match the tube material. E. Connect the air supply to the Air Regulator input and set regulator to produce the proper hydraulic pressure by performing the following steps. It's After Pop-A-Plug installation, remove the Breakaway stub from the installed Pop-A-Plug by turning counter-clockwise. Refer to heat exchanger datasheet to determine tubesheet thickness. com. • Gage the tube I. 1. The tool retains the P. Available in any length. The Pop-A-Plug Removal Tool is the ideal companion to our Pop-A-Plug® Installation Tools - perfect for removing installed Pop-A-Plugs when retubing or retiring a bundle. Electric & Battery operated packages also available. EST Group Ram Kits are used for installation and removal of Pop-A-Plug Heat Exchanger Tube Plugs manufactured by Curtiss-Wright EST Group. Install Pop-A-Plug® Tube Plugs safely and easily in tubes from 0. pop-a-plug® manual installation tool instructions warning! important: follow all instructions for tube preparation and plug sizing that accompany the cpi/perma or p2 pop-a-plug to be installed. ALMUZAIN have specialized & certified technicians with the appropriate training and equipment to ensure the safety and integrity of the heat exchanger system. Our Small Ram is compact, lightweight and easy to use. HYDRAULIC RAM PACKAGE. D. Start by applying a ring of plumber's putty around the underside of the drain flange. Gage or measure tube ID at location where Pop-A-Plug will be installed. EST Group ensured all the steps taken during the Pop-A-Plug® installation process could Our new Smart Ram 640T allows operators to quickly perform heat exchanger tube repairs without significant setup or breakdown time. Watch later. THROUGH-THE-TUBE PLUGGING WITH CPI / PERMA PLUGS CPI / Perma Plugs are part of the Pop-A-Plug® Tube Plugging System. Page 1 EST Group Hydraulic Ram Package consist of an Air Activated Hydraulic Pump, a High Pressure Hydraulic Hose with quick connects, and a Hydraulic Ram. Suitable for service in operating p Tools were developed that solve the issue of installation of the plugs at depth, including G-150 Test Guns, Tube Preparation brush kits, Go/NoGo Gauges, Pop-A-Plug® Ram, Channel Pull Rod Assembly, and Pop-A-Plug® Heat Exchanger Tube Plugs. The PRT can remove all styles of Pop-A-Plugs quickly and easily. 2. High Used in combination with Pop-A-Plug Tube Plugging System Ram Packages to install Pop-A-Plug Heat Exchanger Tube Plugs. 10 months ago . Install Pop-A-Plug within the tubesheet Tools were developed that solve the issue of installation of the plugs at depth, including G-150 Test Guns, Tube Preparation brush kits, Go/NoGo Gauges, Pop-A-Plug® Ram, Channel Pull Rod Assembly, and Pop-A-Plug® Heat Exchanger Tube Plugs. EST Group ensured all the steps taken during the Pop-A-Plug® installation process could New Tube Installation: The new tubes are then installed in the heat exchanger, typically using a tube expander to ensure a secure fit between the tubes and the fins. EST Group ensured all the steps taken during the Pop-A-Plug® installation process could Pop-A-Plug® CPI/Perma tube plugs and Pop-A-Plug® P2 tube plugs. The SR will begin to install the Pop-A ALMUZAIN is a prominent industrial services provider company in Saudi Arabia meeting the dynamic needs of Petrochemicals & Refineries in Saudi Arabia with excellence and expertise. Note: Weeping during hydro test indicates small surface imperfections in the tube that are difficult to see. Internal Tube Cutting. or 6 Pop-A-Plug’s “once and done” installation process maximizes plant uptime. Share. EST Group’s mechanical tube The Pop-A-Plug® is installed using a controlled force, which protects against damage to tube sheet ligaments and the adjacent tube sheet joints. Tools were developed that solve the issue of installation of the plugs at depth, including G-150 Test Guns, Tube Preparation brush kits, Go/NoGo Gauges, Pop-A-Plug® Ram, Channel Pull Rod Assembly, and Pop-A-Plug® Heat Exchanger Tube Plugs. org uses Google Analytics Privacy Policy. 7044 | est-info@curtisswright. Self-contained battery-op POP-A-PLUG® CPI/PERMA Heat Exchanger Tube Plugs. • Position Pop-A-Plug CPI/Perma within tube at tubesheet location and activate Hydraulic Ram to install. Available in either rod or cable type configuration. 51mm). Page 1 of 4. • Pop-A-Plug CPI/Perma is installed when Breakaway “Pops” and separates from the Pull Rod Assembly. : 150/151 Mob: +966 (0)54 244 3887, (0)56 922 1748 Fax: +966 (0)13 340 Chris shows in this quick video a step-by-step instruction of how to install a pop up drain assembly in a bathroom sink. By interchanging pull rods and plug positioners, the MIT body can be used to install P2’s up to Install Pop-A-Plug within the tubesheet length. 4, W/T-2. before using these instructions refer to eith er est documents dc4010 (notes 1-5) or dc4000 (notes 1-10 Unmatched Performance Under Pressure: Pop-A-Plug® CPI/Perma plugs are conservatively rated for 1,000 psi (68. Copy link. It lets water flow out when open and keeps it in when closed. The ram pulls the tapered pin Pop-A-Plug® Tube Plugging System The Pop-A-Plug® Tube Plugging System (Fig. Erection of Storage Tanks. • The Pop-A-Plug is properly installed when Breakaway “Pops” and separates from Pull Rod Assembly. with Go/No-Go Gage to c Pop-A-Plug® Tube Stabilizer Installation Video. Die kleinen und großen Kolbenpakete ermöglichen die Installation der Pop-A-Plugs in Sekunden. The Pop-A-Plug® is installed using a controlled force, which protects against damage to tube sheet ligaments and the adjacent tube sheet joints. A pop-up drain has several key parts, including the lift rod, pivot rod, pop-up stopper, and seals Das Pop-A-Plug II (P2) Abdichtsystem bietet eine hochwertige Abdichtung, die in Kraftwerken und nuklearen Kraftwerken bewährt ist. www. 1100 +1. 721. Each Manual Installation Tool (MIT) comes complete with a Pull Rod and Positioner to install the size and style Pop-A-Plug Tube Plug identified in the tool’s model number. Internal Tube Puncturing. Components. Effectively stabilizes weakened or fractured heat exchanger and condenser tubes. if the tube is not expand ed into the tubesh eet, maximum tube id limits are reduced by 0. Large Ram Hydraulically install Pop-A-Plug® Tube Plugs in seconds. A proven long-term performer in fossil an • The Result: Pop-A-Plug’s provide the lowest installed cost of any tube plugging method. ALMUZAIN is one of the leading Industrial Services Companies caters to the ever-growing and complex demands of the Petrochemical & Refineries in Saudi Arabia. Fin Fan Retubing. Pop A Plug’s simple hydraulic installation takes only minutes, so it will significantly reducing turnarounds/downtime. Be aware of potential pinch points as the SR may recoil when the Breakaway fractures. Then, tub a little petroleum jelly along the opening to the drain. 9 Bar) service. 336” (10. failure to properly prepare the tube and use the correct size plug will result in plug failure. 355. EST Group’s mechanical tube plugs install hydraulically in minutes with a unique engineered Pop-A-Plug® Installation. Then, secure the flange from underneath using a locknut, hand-tightening it first and then securing it further with an adjustable wrench. ly/2EFOS5JAmazon Affiliate Produ EST Group. New! Smart Ram 640T allows operators to quickly perform heat exchanger tube repairs without Permanent sealing solution for leaking heat exchanger, condenser and boiler tubes. <br /> failure to properly prepare the tube and use the correct size plug will result in plug<br /> How to Install a Pop Up Drain in Your Sinkhttps://www. I must be old. A large leak indicates a surface imperfection in the tube such as scarring from a drill used to remove a sleeve or tapered pin that should have been seen in EST’s Pop-A-Plug Removal Tool (PRT) is the ideal companion to our Pop-A-Plug Installation Tools — perfect for removing installed Pop-A-Plugs when it comes time to retube or retire the bundle. 12405 Fuqua St Houston, TX 77034 281-922-9102 If you're installing a flip-it sink stopper: Slide on the O-ring and gasket that come with your new flip-it sink stopper. A. • Position Pop-A-Plug in the expanded portion of the tube end within tubesheet and activate Hydraulic Ram to install. • 24/7 Emergency manufacturing service available • Patented internal Thread Pop-A-Plug CPI/Perma onto Pull Rod Assembly. I will be showing you how to install a pop-up sink drain stopper / bathroom faucet vessel into your bathroom sink. In this step-by-step guide, Learn how to install or replace a basin waste, in this video I fit a pop-up style plug, join me as I show your how, and its the same for a basin, New Tube Installation: New tubes are then installed in the heat exchanger, typically using a tube expander to ensure a secure fit between the tubes and the tube sheets. Each MIT comes complete with a Pull Rod and Positioner to install the size and style Pop-A-Plug Tube Plug identified in the tool’s model number. 4) is a mechanical plug to seal leaking or degraded high-pressure heat exchanger tubes. Engineered to be a permanent tube plugging solution, Pop-A-Plug’s “once and done” installation process maximizes plant uptime. I still believe in • The Result: Pop-A-Plug’s provide the lowest installed cost of any tube plugging method. Contribute to junegunn/vim-plug development by creating an account on GitHub. Pop-A Pop-A-Plug® Manual Installation Tool (MIT) Provides fast, reliable installation in situations where air or electricity are not available. com • The Result: Pop-A-Plug’s provide the lowest installed cost of any tube plugging method. In this video, Ben shows you a step-by-step installation on how to install the Symmons RL-154 metal pop-up drain assembly from underneath your sink. Just Set ‘em and Forget ‘em. Curtiss-Wright EST Group specializes in the design and manufacture of highly-engineered tube plugging products and repair services for shell and tube heat exchangers, condensers, coolers and chillers. Search. Info. This contributes to a more modern, minimalist aesthetic. All relevant data such as drawings of all heat Pop-a-Plug® Manual Installation Tool Reliable Manual Installations Provides reliable installation in situations where air or electricity are not available. Plugs are resistant to thermal cycling and able to provide a seal that’s helium tight. Failure to remove weld droop prior to installing the Pop-A-Plug P2 will result in a false reading with the Go/No Go Gage. The user should also watch the P2 Installation & Training Video to learn how to handle and properly use the equipment. EST Group offers a complete line of tube plugs and plugging systems designed for quickly preparing and plugging leaking and degraded heat exchanger, condense • Easy to install with Hydraulic or manual rams. Tools and In this video, The Pop-A-Plug® system is a mechanical tube plug, as described in ASME PCC-2, and is used to seal leaking or degraded tubes in heat exchangers. POP-A-PLUG SYSTEM industrial equipment pdf manual Pop-A-Plug P2 High Pressure Tube Plugs provide a permanent mechanical tube plugging solution for leaking heat exchanger tubes without welding, eliminating potential circumferential cracking The Pop-A-Plug P2 tube plugging system is the only plug that features patented Internally Serrated Sealing Rings designed to maintain a helium leak-tight seal under extreme thermal Pop-A-Plug® Installation Pop-A-Plug® is a registered trademark of EST Group and provides the permanent performance of explosive or welded tube plugs at a fraction of their cost. EST Group was challenged by customers to create an easier method to install their Pop-A-Plug Tube Plugs. 1 additional Channel Head Pull Rod Assembly (4 ft. answered that call by developing the POPIT plug. Our Pop-A-Plug Tube Plugs install hydraulically in minutes with an engineered breakaway while offering a controlled installation force to limit operator fatigue and prevent damage to tubes, tubesheets, and surrounding tubes. • Remove Breakaway stub from the installed Pop-A-Plug. Allows the tube plug to be passed through the length of a straight through-tube heat exchanger and installs in the tubesheet without removing the bundle or far end cover. Can be used with manual wrenches or sockets, as well pop-a-plug® manual installation tool instructions warning! important: follow all instructions for tube preparation and plug sizing that accompany the cpi/perma or p2 pop-a-plug to be installed. youtube. 0Ah Pop-A-Plug® is a registered trademark of EST Group and provides the permanent performance of explosive or welded tube plugs at a fraction of their cost. Analysis Plugging heat exchangers needs to be ap-proached similar to re-tubing or supplying new tube bundles for heat exchangers where advance planning and data collection is a pre-requisite. Follow all instructions provided with the Pop-A-Plug tube plug kit to fully prepare the tube for plug installation. Step 2: Install the Drain Flange. Home Die richtige Vorbereitung des Rohres und die korrekte Stopfengröße sind für eine Pop-A-Plug® Manual Installation Tool (MIT) Provides fast, reliable installation in situations where air or electricity are not available. Having used the EST Pop-A-Plug® system to great satisfaction on their conventional Shell and Tube heat exchangers, the customer installed Pop-A-Plugs can be easily removed, and no hammer in or welding plugs need to be drilled out followed Almuzain receives Certificate of Appreciation from SATORP for Train-I Turnaround,2023 on 20th December 2023. Pop-A-Plug® is a registered trademark of EST Group and Pop-A-Plug® Installation: Pop-A-Plug® provides the permanent performance of explosive or welded tube plugs at a fraction of their cost. Pop-A-Plug Tube Plugs install hydraulically in minutes with an engineered breakaway while offering a controlled installation force to limit operator fatigue and prevent damage to tubes, tubesheets, and surrounding tubes. EST Group has also experienced and certified POP-A-PLUG® installation companies available to perform or assist with your repair. EST's Pop-A-Plug® Removal Tool (PRT) is the ideal companion to our Pop-A-Plug Installation Tools - perfect for removing installed Pop-A-Plugs when it comes time to retube, sleeve or retire the bundle. I hope you enjoy the video, if you have an Installing freeze plugs can be a daunting task, especially for those who are new to car maintenance. Box 30205 Support Industries Area-3, Street No 114 Al-Jubail Industrial City 31951 Kingdom of Saudi Arabia Tel: +966 (0)13 340 4200/4001 Ext. This false Go/No Go Gage reading will direct the user to install an undersized Pop-A-Plug CPI/Perma plug which will either leak initially or Explore the World of Piping © Werner Sölken 2008 - 2025 All rights reserved. : 150/151 Mob: +966 (0)54 244 3887, (0)56 922 1748 Fax: +966 (0)13 340 The Pop-A-Plug II® features patented internally serrated rings designed to maintain a leak-tight seal under extreme thermal and pressure cycling. Page 3 of 5 Thus the life of your heat exchanger is extended and costs are reduced when you need to re-tube. • Remove Breakaway stub from the installed Pop-A-Plug CPI/Perma. ALMUZAIN have extensive experience in executing catalyst handling projects efficiently and safely. When pressures reach supercritical levels, there’s nothing like the Pop-A-Plug® P2 Tube Plugging System. The EST Group’s Pop-A-Plug® manual Installation Tool (MIT) is the perfect companion to our Pop-A-Plug 6600 Hydraulic Ram or our Close Quarter Ram (CQR), providing fast, reliable installation where no air or electricity are After Pop-A-Plug installation, remove the Breakaway stub from the installed Pop-A-Plug by turning counter-clockwise. EST’s Plug Removal Tool Read Pop-A-Plug® P2 Installation by Equipment Group Investments on Issuu and browse thousands of other publications on our platform. The Pop-A-Plug is installed using a controlled force, which protects against damage to tube sheet ligaments and the adjacent tube sheet joints. Application Tube OD- 25. 12405 Fuqua St Houston, TX 77034 281-922-9102 What are the benefits of a pop-up drain? Pop-up drains offer several benefits that make them a popular choice for bathroom sink drains: Improved appearance – Pop-up drains have a sleek, clean look since the drain assembly is concealed below the sink rather than exposed. The standard gaskets are replaced w Installation Tools & Accessories. com Pop-A-Plug® Smart Ram 640T Hydraulic Installation Tool. Thus the life of your heat exchanger is ex-tended and costs are reduced when you need The Pop-A-Plug Tube Plug is now correctly installed on the SR. Each MIT comes complete with a Pull Rod and Positioner to install the size and style Pop-A-Plug® tube plug identifi ed in the tool’s model number. Pop-A-Plug® Removal Tool (PRT) Quickly and easily remove installed Pop-A-Plug® tube plugs with the dual functioning Removal Tool. The complete installation takes 2 seconds or less; One Size fits multiple lift hole openings; Proven Technology and performance with millions of holes filled across the United States; The industry needed a product to solve the lift hole problem, and POPIT, Inc. Freeze plugs, also known as expansion plugs, are essential components of the engine block that prevent damage caused by freezing temperatures. The Pop-A-Plug II® fe The Pop-A-Plug system now also offers full traceability from raw materials upto and including test results, after all an installed plug has become a permanent part of your installation. com EST Group supplies installation tools and provides training for the installation of POP-A-PLUG®’s. The PRT features a nose piece that threads into the pin of an installed plug, enabling you to drive the pin from the ring. Log in Sign up. The Pop-A-Plug P2 High Pressure Tube Plugs provide a permanent mechanical sealing solution for leaking heat exchanger tubes without explosives or hot work, eliminating the potential for circumferential cracking and other heat related Pop-A-Plug® Manual Installation Tool (MIT) Provides fast, reliable installation in situations where air or electricity are not available. Nice finish and durable construction, easy to use but no install instructions, no leaks. DC4015 05/96 REV 9 05/18 PAGE 1 OF 13. Re-Grooving Tube Hole in Tube Sheet. com/watch?v=Yxcrp3qTvNATranscription:All right guys, today we're going to show how to install o EST’s Pop-A-Plug® Manual Installation Tool (MIT) is the perfect companion to our Pop-A-Plug 6600 Hydraulic Ram or our CQR Close Quarter Ram, providing fast, a reliable installation where no air or electricity are available. The design objective was to produce a fast and simple method to install mechanical tube plugs with the same or greater installed stability than friction fit or welded plugs. Piping Pre-Fabrication & Erection. Final Inspection: The heat exchanger is then inspected again to ensure that the new tubes are properly installed and free of any damage or defects. A proven long-term performer in fossil an Install Pop-A-Plug® Tube Plugs Quickly, Safely & Easily. Read my full review here: http://bit. 6. Pop-A-Plug® Installation: Pop-A-Plug® provides the permanent performance of explosive or welded tube plugs at a fraction of their cost. In 2022, EST Group introduced a new cordless tool for installing Pop-A-Plug Tube Plugs with the Smart RAM SR640T Cordless Installation Tool. The Pop-A-Plug II® fe EST’s Pop-A-Plug Manual Installation Tool (MIT) is the perfect companion to our Pop-A-Plug 6600 Hydraulic Ram or our CQR Close Quarter Ram, providing fast, reliable installation where View and Download Curtiss-Wright POP-A-PLUG SYSTEM operating instructions manual online. A proven long-term performer in fossil and nuclear s When pressures go up to super-critical levels, there's nothing like EST Group's Pop-A-Plug P2 Tube Plugging System. Self-contained cordless hydraulic unit provides reliable installation of heat exchanger tube plugs. Features EST GROUP. Program Plugging heat exchangers needs to be approached similarly to re-tubing or supplying new tube bundles for heat exchangers where advance planning and data collection is a pre- requisite. Here we fit a pop up waste DC4000 10/94 Rev 8 11/13 Page 1 of 16 Pop-A-Plug® II (P2) NEAR END PLUGGING PROCEDURE WARNING The user must read and thoroughly understand these installation instructions before any work begins. However, with the right tools and some patience, anyone can do it successfully. 2. Go/No-Go Gage indicates proper Pop-A-Plug size, but problems related to an undersized Pop-A-Plug occur. The Animated video of a Pop A Plug tube plug installed into a Heat exchanger at the tube sheet Thread Pop-A-Plug CPI/Perma onto Pull Rod Assembly. Make sure it's snug but not Additional Pop-A-Plug installation hardware is suggested as spares. Download additional operating instructions & manuals for Pop-A-Plug products. Shopping. CPI / Perma Plugs are part of the Pop-A-Plug® Tube Plugging System. Built-In Anti-Clogging Power: Equipped with a powerful anti-clogging basket, Drain Magic prevents debris from clogging your sink. Pop a Plug Installation. Unlike other tube plug designs, and under the proper conditions, CPI / Perma Plugs can be passed through the length of a straight heat exchanger tube and successfully installed at the far end of the tube without having direct access to both tube ends. Pop-A-Plug ® CPI/Perma tube Fast installation without ligament or roll joint damage • Designed to be a Through-The-Tube plugging solution. The Tube Plugs feature internally and externally serrated sealing rings resulting in a helium leak-tight seal under extreme thermal and pressure cycling. 1 additional Plug Positioner for each CPI / Perma Plug size. A large leak indicates a surface imperfection in the tube such as scarring from a drill used to remove a sleeve or tapered pin that should have been seen in Pop-A-Plug heat exchanger tube plugs are permanent yet removable plugs that are installed to an engineered and controlled force that protects the tubesheet while ensuring a leak-free seal. Self-contained battery Install and Remove Plugs Without Welding or Explosives; Locate and Identify Leaks; Pop-A-Plug® Tube Plugs are suitable for service in operating pressures up to 7,000 PsiG (480 Bar) and are designed to be installed without welding Für die Installation von Pop-A-Plug Stopfen gibt es keine bessere Lösung als unser hydraulisches Installationsgerät. Procedure for Pop-A-Plug® P2 Installation WARNING Pop-A-Plug P2 plugs must be installed in the heat exchanger tube section where the tube has Pop-A-Plug® Tube Plugging System – for preparing and plugging leaking and/or degraded heat exchanger tubes. 215. Pop a Plug Removal. Competitive Advantage • Quick Installation − plug installation time less than 15 seconds, maximizing plant uptime • Permanent and Reliable − engineered for optimal performance throughout the heat exchanger’s life cycle The silicone gasket ensures a mess-free installation, creating a watertight seal without the need for messy plumbers' putty. ALMUZAIN's expertise in catalyst handling services includes a range of activities such as initial loading and unloading of catalyst in various reactors, including Continuous Catalytic Regeneration (CCR) Reactors, Reformers, Molecular Sieve Dryers, Primary and Secondary Pop-A-Plug® Manual Installation Tool (MIT) Providing fast, reliable installation in situations where no air or electricity are available. In cases where the heat exchanger tube has been The Pop-A-Plug II® features patented internally serrated rings designed to maintain a leak-tight seal under extreme th more. Roller expand heat exchanger tube at Pop-A-Plug installation depth otherwise contact EST for assistance. It is the responsibility of the user to establish appropriate safety, health and Pop-A-Plug® Manual Installation Tool (MIT) Providing fast, reliable installation in situations where air or electricity are not available. Click image to enlarge (V-774-Q) 0. Quick Installation Minimizes Downtime: Pop-A-Plug® CPI/Perma plugs are simple mechanical plugs which can Installation pressures are shown in Table 2, Use of the Air Regular Assembly, Part Number REG-TTT, is mandatory. 800. By interchanging pull rods and plug positioners, the MIT body can be used to install P2 plugs up Pop-A-Plug® Tube Plug Installation, 6000 PsiG Test, and Removal. Our product is user friendly Installing a basin waste can be difficult especially if you try to use the sealing washers that are supplied with the basin waste. 1. qmr nqqr szpn lnn clph jbvgyw psomagx kkgua nxbb suojks